About Us
Huarui Honeycomb Technology Co., Ltd. was established in 2009. We are a 15-year stone honeycomb panel manufacturer and supplier in China. We have passed ISO9001:2015, ISO14001:2008, IMO MED, CE, SGS and other certifications. We have won more than 40 awards. The products we produced are in accordance with ASTM and British standard requirements.
Our stone honeycomb panel combines the characteristics of ultra-lightweight, strong, natural and beautiful. It uses thin 3-8mm natural stone veneer, reinforced with aluminum honeycomb panels or fiberglass honeycomb panel.
There are many choices of stone veneers. Among them are marble, granite, limestone, sandstone, agate, basalt, porcelain, ceramics, etc. Send us online inquiry, you can get a detailed catalogue.
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Why Choose Us?
Reliable Product Quality:Quality, consistency and performance are the key benchmarks that set us apart from both in house and in independent third party testing. Alcomb panels meet ASTM and British Standard requirements, which cover major performance, fire safety, physical properties of cladding panels as well as installation systems.
Professional Technical Team:We have an independent QC team of 7 people with more than 5 years working experience in quality control post and aluminum honeycomb industry to carrying out the post performance by ISO9001:2015.
Rich Experience:14years Of Experience, Huarui honeycomb is the leading manufacturer of aluminum honeycomb and honeycomb composites in southern china since 2009.
One-stop Solution:Integrated Production Lines: honeycomb core – metal honeycomb panels – stone honeycomb panels. By combining an integrated production line with a professional team in our state of the art facility, we are able to provide a one-stop lightweight honeycomb solution,from exterior cladding to interior design.
What is Stone Honeycomb Panels?
Stone honeycomb panel is a composite panel composed of stone and honeycomb structure materials. It is usually composed of natural stone (such as marble, granite, etc.) or artificial stone (such as quartz stone, etc.) and honeycomb core materials such as aluminum honeycomb or paper honeycomb through a special process. This composite panel combines the beauty and durability of stone with the lightweight, high-strength properties of honeycomb. Stone honeycomb panels have the advantages of light weight, high strength, good sound insulation, excellent fire resistance, and easy processing and installation. They are widely used in interior and exterior wall decoration of buildings, furniture manufacturing, ship interiors and other fields.
Lightweight stone honeycomb panels
Lightweight.The marble composite panel can be 5mm (Compounded with aluminum honeycomb panel), the thickness of ceramic/granite composite panel is just 12mm, Because of lightweight, it can save a lot of transportation cost. The reduced weight of the panel also means less load stress is applied to the building or structure, It’s the most appropriate choice when there is load limited for building structure.
High strength and superrigidity.With the combination of marble, ceramic tile, granite, and aluminum honeycomb panel, the intensity of stone honeycomb panel is better than the traditional stone slab. The bending resistance and shear resistance are obviously improved, which greatly reduces the damage rate during transportation, installation, and use.
Improved anti-pollution capability.Ordinary marble original board (general bodyboard) is installed by cement wet stick generally, very likely half a year or a year later, marble surface appears all sorts of different change color and besmirch, purify hard. The stone honeycomb panel avoids this because the aluminum base sheet is harder and denser, and there is also a thin layer of glue.
Easy to control color differently.The marble honeycomb panel is split into 3 pieces or 4 pieces slice with 3M2 or 4M2 using a 1M2 original slab. The pattern and color of these 3M2 or 4M2 slice is almost 100% the same, so it is easier to ensure the consistency of color and pattern when a large area is used.
Easy to install.Lightweight, high rigidity (not easy breakable) less color difference property make installation easier, safer and faster, reduce installation cost.
Sound insulation and moisture proof.The stone aluminum honeycomb panel is made of aluminum honeycomb panel and stone veneer. It has the properties of sound insulation, moisture proof, heat insulation and cold resistance because of its hollow hexagonal honeycomb core structure. The air layer between skin sheets is also divided into a plurality of closed cells, preventing air flow, and heat is difficult to convert and transmit. In this structure, the propagation of sound waves is also greatly limited.
Eco-friendly and reduce energy consumption.Because of its sound insulation, moisture resistance and thermal insulation property, the stone aluminum honeycomb panel can greatly reduce the consumption of electric energy and heat energy after being installed as the curtain wall.
Reduce cost.Because of lightweight and thinness, the stone honeycomb panel saves some cost in the transportation and installation. Moreover, for more expensive stone varieties, price for stone honeycomb panels are made to varying degrees cheaper than the original stone slab.
Types of Stone Honeycomb Panels
Granite Honeycomb Panels
These panels are made by bonding a thin layer of granite to an aluminum honeycomb substrate. Granite is a popular choice for its durability, elegance, and resistance to weathering. Granite honeycomb panels are often used for exterior cladding, facades, and other architectural features.
Marble Honeycomb Panels
Similar to granite honeycomb panels, these consist of a thin marble veneer bonded to an aluminum honeycomb core. Marble is prized for its luxurious appearance and smooth surface, making it a popular material for interior applications such as wall panels, countertops, and decorative features.
Quartzite Honeycomb Panels
Quartzite is a hard, metamorphic rock that is often used as a building material due to its strength and durability. Quartzite honeycomb panels combine the natural beauty of quartzite with the lightweight and flexible properties of the honeycomb structure, making them suitable for a variety of interior and exterior applications.
Sandstone Honeycomb Panels
Sandstone is a sedimentary rock composed mainly of sand-sized grains of mineral matter. It is typically used for its natural, earthy appearance and texture. Sandstone honeycomb panels offer a unique aesthetic while providing the functional benefits of the honeycomb structure.
Limestone Honeycomb Panels
Limestone is a sedimentary rock composed primarily of calcium carbonate. It is often used in architecture for its attractive appearance and ability to withstand weathering. Limestone honeycomb panels combine the elegance of limestone with the strength and flexibility of the honeycomb design, making them a versatile choice for both interior and exterior applications.
Composite Stone Honeycomb Panels
These panels are made from a combination of different stone materials, creating a unique and customized appearance. Composite stone honeycomb panels can be tailored to meet specific design requirements and performance criteria, making them a popular choice for architects and designers seeking innovative solutions.
Application of Stone Honeycomb Panels
Interior honeycomb stone panels
Honeycomb stone panels look elegant when used in interiors such as flooring, panels for walls, ceilings and bathroom walls etc. These panels are highly efficient and increase the impact, ability and strength of the structure.
Exterior honeycomb stone panels
These panels look grand when they are brilliantly installed at the exterior of the building. Their impressive properties such as noise resistance, waterproofing etc secure the building from such damage.
Showers
These panels are very lightweight that can offer a gorgeous decoration for showers.
Countertops
The sleek design can be an option for beautifully designed countertops. They look elegant and can be easily replaced by the outdated trend of wood and glass.
Floors
These stone honeycomb panels offers very little thickness to the floor. They are an absolute advantage to the areas with limited height and transitions. They offer a unique lightweight flooring just half the weight of their regular thickness. These panels are very strong and take enormous weight up to 10- 12 tons without cracking it. They are installed by using traditional methods.
Elevators
Honeycomb stone panels are an extensive choice of installation to the walls of the elevator.
Stone honeycomb panels are composite materials consisting of a thin natural stone veneer and a honeycomb-shaped substrate made from aluminum alloy, stainless steel, plastic, paper, or fiberglass. The honeycomb structure acts as a reinforcing material to support the thin stone veneer, providing better strength and stability while reducing the overall weight of the panel.
The production process of stone honeycomb panels typically involves several steps. First, a thin layer of natural stone is cut or sliced from a larger block using advanced cutting technology. This thin stone veneer retains the natural beauty and texture of the original stone while significantly reducing its weight.
Next, the honeycomb-shaped substrate is prepared. This substrate can be made from various materials such as aluminum alloy, stainless steel, plastic, paper, or fiberglass, depending on the specific requirements of the application. The honeycomb structure provides excellent strength and rigidity while keeping the weight low.
The thin stone veneer and the honeycomb substrate are then bonded together using a strong adhesive. This bonding process ensures that the two layers are securely attached, creating a durable and lightweight composite material.
Finally, the stone honeycomb panel is finished and polished to enhance its appearance and durability. The resulting panel is a strong, lightweight, and beautiful material that can be used for various applications such as wall cladding, flooring, furniture, and more.
What Characteristics Make Stone Honeycomb Panels a Good Exterior System for High Seismic Zones?
Lightweight
Stone honeycomb panels are significantly lighter than solid stone slabs of the same thickness. This reduced weight means less stress on the building structure, which is crucial in seismic zones where buildings must withstand strong ground movements.
Flexibility and Impact Resistance
The honeycomb structure within the panels allows for a certain degree of flexibility, which can absorb and dissipate energy from seismic waves. This flexibility, combined with the impact resistance of the stone veneer, helps the panels resist cracking or breaking during an earthquake.
High Adhesive Bond Strength
Stone honeycomb panels are bonded using high-strength adhesives that ensure a secure connection between the stone veneer and the honeycomb substrate. This strong bond helps prevent delamination or separation of the layers, even under extreme stress conditions.
Durability
Stone honeycomb panels are designed to withstand harsh environmental conditions, including extreme temperatures, UV radiation, and moisture. This durability ensures that the panels will maintain their structural integrity and aesthetic appearance over time, even in high seismic zones where buildings may be subject to frequent ground movements.
Easy Installation and Repair
The lightweight nature of stone honeycomb panels simplifies installation, reducing the need for heavy lifting equipment. In the event of damage, the panels can also be more easily repaired or replaced compared to solid stone slabs, minimizing disruption and downtime.
Compliance with Building Codes
Stone honeycomb panels can be designed and tested to meet specific building codes and seismic standards. By selecting panels that comply with these regulations, builders and architects can ensure that their projects meet the necessary safety requirements for high seismic zones.
Material of Stone Honeycomb Panels
Stone honeycomb panels are composite materials consisting of a thin layer of natural stone veneer bonded to a lightweight honeycomb core. The honeycomb core is typically made from aluminum, paper, or a combination of these materials and is designed to provide structural support and stability while minimizing weight.
The natural stone veneer, which can be made from a variety of stones such as marble, granite, limestone, or sandstone, is thinly sliced and then bonded to the honeycomb core using adhesives or other bonding agents. The resulting composite panel combines the aesthetic and durability benefits of natural stone with the lightweight and flexible properties of the honeycomb core.
In some cases, a backing material may also be applied to the reverse side of the panel to provide additional strength and rigidity. The backing material can be made from a variety of substances, depending on the specific application and performance requirements of the panel.
How to Recommend the Specifications of Stone Honeycomb Panels?
Understand the Application
Determine where the stone honeycomb panels will be used (e.g., exterior wall cladding, interior walls, flooring, furniture).
Consider the environmental conditions (outdoor exposure, humidity, temperature fluctuations).
Assess Structural Requirements
Identify the load-bearing capacity needed for the panels based on the application.
Determine the necessary thickness and rigidity for the panel to support its own weight and any additional loads.
Evaluate Aesthetic Preferences
Discuss the desired appearance with the client or designer (color, texture, pattern).
Consider the type of stone veneer (marble, granite, limestone, etc.) that will best suit the project's aesthetic.
Consider Durability and Maintenance
Discuss the expected lifespan of the installation and any maintenance requirements.
Choose materials that are resistant to weathering, staining, and wear.
Determine Budget Constraints
Establish a budget for the stone honeycomb panels, considering both the material cost and installation expenses.
Compare the costs of different materials and finishes to find the best value for the project.
Review Performance Criteria
If specific performance standards are required (e.g., fire resistance, sound insulation, thermal conductivity), ensure that the selected panels meet or exceed these criteria.
Consult with Manufacturers
Contact manufacturers of stone honeycomb panels to obtain detailed product specifications, technical data, and installation guides.
Request samples or visit showrooms to see and feel the actual materials.
Obtain Professional Advice
Consult with architects, engineers, or other professionals who have experience with stone honeycomb panels to get their recommendations based on your specific project requirements.
Considerations When Using Stone Honeycomb Panels
Handling and Installation
Stone honeycomb panels, although lightweight compared to solid stone slabs, can still be heavy and awkward to handle. Proper lifting techniques and the use of appropriate equipment, such as hoists or cranes, are essential to prevent injuries during installation.
Installers should wear personal protective equipment (PPE) such as gloves, safety glasses, and helmets to protect against cuts, scratches, and falling debris.
Panels should be securely fastened to the substrate using approved fixings and adhesives to prevent detachment or collapse.
Structural Considerations
Stone honeycomb panels must be supported by a structurally sound framing system capable of supporting the weight of the panels, especially in exterior applications where wind loads and other environmental factors must be considered.
The substrate onto which the panels are to be installed should be flat, level, and free from any contaminants that could affect adhesion.
The panels should be installed to allow for expansion and contraction due to temperature changes and moisture movement.
Weather Resistance
Stone honeycomb panels used in exterior applications must be suitable for exposure to the elements, including rain, snow, ice, UV radiation, and extreme temperatures.
Sealants and protective coatings may be required to maintain the appearance and durability of the stone veneer and to prevent water infiltration.
Fire Safety
Stone honeycomb panels typically have good fire resistance properties due to the stone veneer. However, it is important to confirm the fire rating of the panels and any associated materials, particularly if they are to be used in high-risk areas.
The use of non-combustible materials in the core and backing of the panels can further enhance fire safety.
Maintenance and Inspection
Regular inspection and maintenance of stone honeycomb panels are necessary to identify and address any issues that could affect their safety or performance.
Loose or damaged panels should be repaired or replaced promptly to prevent accidents.
Stone Honeycomb Panels Perform in Terms of Thermal Insulation
Stone honeycomb panels typically exhibit good thermal insulation properties. The honeycomb structure within the panel acts as an insulator, helping to reduce the transfer of heat through the material. Additionally, the stone veneer on the surface of the panel can further enhance its thermal insulation capabilities.
The specific thermal insulation performance of stone honeycomb panels can vary depending on the type of stone used, the thickness of the panel, and the design of the honeycomb structure. Generally, thicker panels and those with a more dense honeycomb structure will provide better thermal insulation.
It's important to note that the thermal insulation properties of stone honeycomb panels may be affected by external factors such as moisture content, temperature fluctuations, and the presence of air gaps or voids within the panel. Therefore, it's crucial to ensure proper installation and sealing to maintain the integrity of the thermal insulation.
What Is the Standard Thickness of the Stone Layer in a Stone Honeycomb Panel?
The standard thickness of the stone layer in a stone honeycomb panel can vary depending on the manufacturer, the type of stone used, and the specific application of the panel. However, there are some general guidelines that are typically followed in the industry.
In most cases, the stone veneer layer in a stone honeycomb panel ranges from approximately 3 to 5 millimeters (mm) in thickness. This thin layer of stone is bonded to the honeycomb core, which provides the structural support and stability for the panel. The overall thickness of the panel, including both the stone veneer and the honeycomb core, is typically much greater, ranging from around 10 to 30 mm or even more, depending on the desired strength and rigidity.
It's important to note that the thickness of the stone layer alone does not determine the overall performance or durability of the stone honeycomb panel. The quality of the stone, the type of adhesive used, the design of the honeycomb core, and other factors also play crucial roles in the strength, stability, and longevity of the panel.
When specifying stone honeycomb panels for a particular project, it's always advisable to consult with the manufacturer or a qualified professional to determine the appropriate thickness and other performance characteristics based on the specific requirements of the application.
Huarui honeycomb technology co.,lt is an ISO9001:2015,ISO14001:2015, and IMO MED certified company loacted in Foshan city,Guangdong province.Huarui is the leading manufacturer of aluminum honeycomb and honeycommb composites in Southern China since 2009. Honeycomb materials can be used for many industries, such as construction, vehicle, railway, marine, furniture, military etc.
Ultimate FAQ Guide to Stone Honeycomb Panels
Huarui Honeycomb is well-known as one of the largest manufacturers and suppliers of modular honeycomb wall panel in China. We have a professional factory working effectively. Welcome to buy high quality and durable modular honeycomb wall panel at competitive with us and we can also offer the quotation consultation.
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